Efficient /Automatic Operation/Less Waste/Environmental Friendly Exhaust Injection Molding Machine

• After-sales Service: Engineers Available to Service 24/7 Online
• Warranty: 1year
• Type: Injection Molding Machine
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: MT Series
• Structure: Horizontal
• Plastic Type: Thermoplastic
• Plasticizing Way: Screw Type
• Clamping Way: Mechanical
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Transport Package: Standard Export Pachaging
• Specification: Variable
• Trademark: MFGSP
• Origin: China
• HS Code: 8474809090
• Production Capacity: 500sets/Year
• Package Size: 400.00cm * 130.00cm * 190.00cm
• Package Gross Weight: 16000.000kg

Product Description

Exhaust Injection Molding Machine

Performance characteristic:

1.There is no need to pre-dry the moist molded material which can reduce working procedures and save time.
2.It can remove volatile substance to the minimum degrees as well enhance the machinery performance and improve appearance quality.
3.It can increase molding scope and promote product percent of pass to make the technology more stable.
4.It prevents wasting of some stored materials(such as field occupation,idle resources,reducing capital turnover) 
5.It can enhance the efficiency of product switch,switch time and waiting time;
6.It can improve plant layout use rate and enhance reasonable use rate of the equipment.
 

Specification			MT90			MT120			MT160			MT180			MT200			MT260			MT280			MT320
			A	B	C	A	B	C	A	B	C	A	B	C	A	B	C	A	B	C	A	B	C	A	B	C
Injection Unit	Screw Diameter	mm	32	35	38	35	40	42	42	45	48	42	45	50	45	50	55	50	55	60	55	60	65	67	70	75
	Screw L/D Ratio	L/D	22.6:1	20.7:1	19:1	22.5:1	19.8:1	18.8:1	22.5:1	21:1	19.8:1	24:1	22.4:1	20.2:1	24.5:1	22:1	20:1	24.2:1	22:1	20.2:1	24:1	22:1	20.3:1	23:1	22:1	20.5:1
	Shot Volume(The Oretival)	cm3	141	138	98	182	239	263	263	302	344	332	382	471	340	420	510	455	550	655	591.6	704	826.2	1181	1289	1480
	Injection Wetight(PS)	g	128	153	180	166	218	239	239	275	313	302	348	429	310	383	466	416	503	600	538	641	752	1076	1175	1349
	Injection Rate	g/sec	91	107	125	108	121	155	121	158	192	158	180	209	124	154	186	187	227	270	223.5	266	312.2	337	368	422
	Injection Pressure	Mpa	223	198	161	222	186	152	218	169	141	223	197	166	210	168	140	205	169	142	202.3	170	144.9	186	170	148
	Screw Speed	rpm	250			255			225			225			155			180			220			190
Clamping Unit	Clamp Force	KN	900			1200			1600			1800			2000			2600			2800			3200
	Toggle Stroke	mm	320			350			380			435			475			540			590			660
	Space Between Tie Bars(WxH)	mm	360X360			410X410			460X460			480x480			530x530			580x580			630x630			680x680
	Max. Mold Height	mm	350			380			450			520			530			550			630			720
	Min. Mold Height	mm	150			150			160			180			200			200			200			250
	Ejector Stroke	mm	90			100			120			135			140			150			150			160
	Ejector Force	KN	30			38			60			58			70			70			70			70
Other	Max. Pump Pressure	Mpa	16			16			16			16			16			16			16			16
	Pump Motor Power	KW	13			15			18.5			18.5			22			26			30			37
	Heater Power	KW	7.2			7.5			7.8			10.35			13.6			15			18.3			24.7
	Machine Dimension(LxWxH)	mm	3900x1200x1800			4600x1200x2000			4900x1400x1900			5200x1500x2200			6000x1700x2300			6200x1700x2300			6400x1800x2400			7300x2000x2400
	Oil Tank Cubage	L	180			200			270			300			300			380			385			180
	Machine Weight	T	2.9			3.4			5.2			6.3			7.3			8.3			9.3			12.8

 

Specification			MT380			MT420			MT500				MT600				MT680				MT800				MT900				MT1200
			A	B	C	A	B	C	A	B	C	D	A	B	C	D	A	B	C	D	A	B	C	D	A	B	C	D	A	B	C	D
Injection Unit	Screw Diameter	mm	70	75	80	70	75	80	75	80	85	90	90	95	100	105	90	95	100	105	90	95	105	110	90	100	110	115	110	115	120	125
	Screw L/D Ratio	L/D	23.6:1	22:1	20.6:1	23.6:1	22:1	20.6:1	22.7:1	21:1	19.9:1	19.5:1	20:1	19:1	18:1	17.1:1	23.7:1	22:1	20.7:1	19.5:1	23.2:1	22:1	19.9:1	19.5:1	25.5:1	23:1	20.9:1	20:1	21.5:1	20:1	19.2:1	18.4:1
	Shot Volume(The Oretival)	cm3	1500	1723	1960	1500	1723	1960	1560	1965	2218	2487	2544	2835	3140	3461	2544	2835	3140	3461	2861	3188	3894	4273	2988	3689	4464	4879	5270	5760	6272	6805
	Injection Wetight(PS)	g	1365	1567	1784	1365	1567	1784	1560	1788	2018	2266	2315	2580	2858	3149	2315	2580	2858	3149	2603	2901	3543	3888	2719	3356	4062	4440	4796	5242	5707	6193
	Injection Rate	g/sec	344	395	449	344	395	449	386	442	449	560	552	612	679	748	552	612	679	748	574	640	781	858	590	729	880	960	793	867	944	1024
	Injection Pressure	Mpa	199	173	152	199	173	152	191	168	148	132	184	165	149	135	184	165	149	135	195	175	143	130	216	176	146	133	186	170	156	144
	Screw Speed	rpm	160			160			130				150				150				115				100				90
Clamping Unit	Clamp Force	KN	3800			4200			5000				6000				6800				8000				9000				12000
	Toggle Stroke	mm	720			740			770				870				920				980				1010				1180
	Space Between Tie Bars(WxH)	mm	730x730			760x760			830x830				870x870				920x920				980x980				1080x1080				1220x1100
	Max. Mold Height	mm	780			780			810				900				920				1000				1100				1200
	Min. Mold Height	mm	250			250			330				350				350				400				400				450
	Ejector Stroke	mm	190			200			240				250				250				280				325				325
	Ejector Force	KN	110			110			150				150				150				210				210				245
Other	Max. Pump Pressure	Mpa	16			16			16				16				16				16				16				16
	Pump Motor Power	KW	45			45			55				30+37				30+37				37+37				37+45				45+55
	Heater Power	KW	29.3			29.3			31.4				42.95				49				56.7				63.9				66.1
	Machine Dimension(LxWxH)	mm	7600x1900x2500			7500x1900x2500			8400x2000x2800				10300x2300x2600				10700x2300x2700				11200x2400x2600				11900x2600x3200				12600x2700x3300
	Oil Tank Cubage	L	770			890			900				1040				1100				1200				1700				2100
	Machine Weight	T	15.6			16			21				28				30				43				50				60

 

Theoretical description of technology realization:
1.Plastic particles go into screw cylinder through metering device.
2.Realize decompression and exhaust purposes inside the cylinder through deepening the depth of screw groove.
3.Realize material exhaust through exhaust system to remove moisture in the material and complete dehumidification.

Technology Traits:

1.It can reduce energy consumption,wasting in production waiting chains.
2.It can reduce drawbacks such as water strips and enhance pass rate.
3.It reduces exhaust pressure of dies and enhances lifespan of dies.
4.It reduces purchase and maintenance of assistant equipment and improves plant field use rate.
5.It realized automatic operation and data traceable.
6.It adds exhaust purification handler which purifies the exhaust drawn from cylinder to achieve environmental protection requirement and make operators' work environment more comfortable and safe.
7.This system has a relatively low requirements for the techniques of operator who can grasp it only learn attentively when training.
  

Resin		Non Exhaust Molding					Exhaust Molding
Nylon 66(in the air for 24 hours without conditions,water content 0.13%		Produce (after molding products,water content is 0.17%)					The product surface shiny,no silver(after forming,water content is 0.07%)
AS resin		Viscous substances attached to the mold and molding products,every injection 20~30 times must clean the mold.The surface of the product has no luster.					The production of viscous material,the mold does not need to be cleaned,can ensure the good quality and uniformity of the products.
PC(Maintain unconditional air,no pre drying)		Silver appears					No silver wire and glossy surface
Polyoxymethylene		Formaldehyde odor remains in the molding products,the adhesive material is attached to the mold,the products must be soaked in warm water to deodorize,and the mold must be cleaned every 200 times of injection.					No odor,glassy surface,no sticky substance(no need to deodorize and clean mould)
ABS(no pre drying)		Produce silver wire(pre drying or hopper dryer is required)					The surface of the product is glossy without silver wire(it doesn't have to be dry)
PMMA(no pre drying)		Produce silver wire(pre drying or hopper dryer is required)					Products are non silver silk,high quality,especially in transparency
Polypropylene		Peculiar odor of polypropylene after molding					The product has no odor and very glossy surface

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